Why Attend
The present state of the art design of piping systems is based on the close interaction and collaboration between system designers and operators. The operator’s experience with running complex piping systems for long periods is an important factor in improving the design. The most delicate design problems are encountered during the expansion of systems when they are made larger or more complex. For a piping system to operate in a problem-free manner, the design and installation of a piping system require attention to multiple factors. During the past few decades, pipeline systems and technologies have been progressing at a fast pace in all aspects of the design, operation, and automatic control. The systems have grown in size and intricacy, and today’s trends in the industry are aimed at enlarging the flow rates, pipe diameters and working pressures for a wide variety of fluids to be handled, including very complex and difficult ones. All of these factors impose strong requirements on careful design, precise operation and complex control
Instructor-led training that uses interactive learning methods, including class discussion, small group activities, and role-playing
Appreciation of technical characteristics of piping systems, their applications in process and chemical industry; Knowledge of methods of the hydraulic and mechanical design of piping systems according to existing world standards and codes; Procedures for the selection of best piping systems based on the optimization technique, resulting in pipe diameter and cost of material; Use of methods of diagnosing and estimating the degree of deterioration of pipelines; Guidelines for improving the efficiency of the overall piping system
n/a
Day 1:
Overview of Piping Systems
Main features of various types of piping systems
Classification of piping systems based on the design and application
World standards and codes on design properties of pipes
Main steps in the design and construction of piping systems
Physical and transport properties of fluids: density, viscosity, particle contents
Basics of flow analysis in pipes - laminar and turbulent flow regimes
Day 2:
Calculation of Pressure and Velocity Distribution in Piping Systems
Calculation of pressure losses and horsepower required for fluid transportation
Selection and sizing of pipes for different applications: liquids, gases, slurries, etc.
Calculation of minor losses in the piping system
Basics of mechanical design: a selection of pressure class of pipe and stress ratios
Hydrostatic testing: allowable operating pressure and hydrostatic test pressure
Pipe construction: pipes above-ground and pipes buried
Day 3:
Pumps and Compressors Used in Pipelines
Pump interaction with the system, cavitations: work in series and parallel
Multi-pump stations and tanks
Pump calculation and selection
Compressor interaction with the system, avoiding surge, stall, and choking
Multi-compressor stations and gas holders
Compressor calculation and selection
Pipe networks and pipe branching: problems with transients and their control
Day 4:
Control Valves in Pipelines
Control valves: selection, sizing and cavitation issues
Flow measurements and monitoring instrumentation
Pipeline system automation control
Guidelines for pipeline installation, operation, and maintenance
Inspection, examination, and testing of pipelines
The vibration of pipes and pipelines and their mechanical support and anchorage
Day 5:
Operation and Maintenance of Piping Systems
Leak detection and prevention and failure risk analysis
Pipeline protection for prevention of corrosion and erosion
Environmental concerns: impact of above-ground and buried pipelines
Off-shore pipelines: design and operation
Special consideration for safety and supervision
Pipeline feasibility study and economic analysis: capital and operation costs