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Gasoline blending

Why Attend

The Gasoline Blending training program, designed and delivered by Commonwealth Training and Consulting Africa, is tailored for professionals working in the Manufacturing Planning Department of refineries and petrochemical facilities. Gasoline blending is a critical process in fuel production, directly impacting product quality, environmental compliance, cost efficiency, and production schedules.

Overview

Course Outline

Schedule & Fees

Course Methodology

Instructor-led training that uses interactive learning methods, including class discussion, small group activities, and role-playing

Course Objectives

Understand the fundamentals of gasoline blending processes and the role of manufacturing planning.; Analyze blending components and their impact on final fuel properties.; Apply optimization techniques to minimize blending costs and product giveaway.; Ensure compliance with quality and environmental standards (e.g., octane number, RVP).; Utilize blending models and software for planning and execution.; Coordinate cross-functionally to align blending with overall refinery production plans.

Target Audience

This course is specifically designed for: Manufacturing and Production Planners in Refineries; Blending Operations Supervisors and Coordinators; Process Engineers and Quality Control Specialists; Supply Chain and Scheduling Analysts; Technical and Strategic Planning Personnel; Plant Managers and Operations Team Leaders

Target Competencies

n/a

Day 1: Introduction to Gasoline Blending

  • Overview of Refining Processes and the Role of Blending

  • Types of Gasoline and Regional Specification Requirements

  • Key Properties of Gasoline: Octane, RVP, Sulfur, etc.

  • Manufacturing Planning and Its Role in Blending

  • Introduction to Blending Infrastructure (Tanks, Pumps, Manifolds)

Day 2: Blending Components and Quality Control

  • Overview of Common Blendstocks (Reformate, Alkylate, FCC Naphtha, etc.)

  • Component Properties and Interactions

  • Quality Assurance and Laboratory Testing Protocols

  • Environmental and Regulatory Requirements

  • Exercise: Matching Components to Meet Target Specifications

  • Review Session and Q&A

Day 3: Blending Economics and Optimization Techniques

  • Cost Drivers in Blending (Giveaway, Penalties, Inventory Holding)

  • Minimizing Premium Component Usage

  • Introduction to Blending Models and Optimization Algorithms

  • Hands-on Activity: Solve a Basic Blending Optimization Scenario

  • Case Study: Improving Octane Usage Efficiency in Blending

Day 4: Planning Tools and Systems Integration

  • Blending Planning Software Overview (e.g., Aspen, Honeywell, Custom Solutions)

  • Integrating Blending Plans with Production and Scheduling Systems

  • Role of Real-Time Data and Automation in Blending Control

  • Scenario Planning for Market Changes or Component Shortage

Day 5: Implementation, Monitoring, and Strategy Development

  • Monitoring and Adjusting Blending in Real-Time

  • Troubleshooting Common Issues in Blending Operations

  • Coordination Between Planning, Operations, and Quality Teams

  • Group Presentations: Optimized Blending Strategy for a Case Refinery

  • Final Wrap-Up, Individual Feedback, and Certificate Distribution

$3875

Singapore

Country: Singapore

Duration: One week

Date: 24–28 Nov 2025

Register

$3875

Bali

Country: Indonasia

Duration: One week

Date: 02–06 Mar 2026

Register